Manufacturing Staffing

Changes in technology have transformed the manufacturing and assembly process. Modern manufacturing systems use robots, computers, programmable motion control devices, and various sensing technologies. These systems change the way in which goods are made and affect the jobs of those who make them. The more advanced assemblers must be able to work with these new technologies and use them to produce goods.

The job of an assembler or fabricator ranges from very easy to very complicated, requiring a range of knowledge and skills. Skilled assemblers putting together complex machines, for example, begin by reading detailed schematics or blueprints that show how to assemble the machine. After determining how parts should connect, they use hand or power tools to trim, shim, cut, and make other adjustments to fit components together and align properly. Once the parts are properly aligned, they connect them with bolts and screws or by welding or soldering pieces together.

Manufacturing techniques are evolving away from traditional assembly line systems toward “lean” manufacturing systems, which are causing the nature of assemblers' work to change. Lean manufacturing uses teams of workers to produce entire products or components. Team assemblers may still work on an assembly line, but they rotate through different tasks, rather than specializing in a single task. The team also may decide how the work is assigned and how different tasks are performed. This worker flexibility helps companies cover for absent workers, improves productivity, and increases companies' ability to respond to changes in demand by shifting labor from one product line to another. For example, if demand for a product drops, companies may reduce the total number of workers producing it, asking the remaining workers to perform more stages of the assembly process. Some aspects of lean production, such as rotating tasks and seeking worker input on improving the assembly process, are common to all assembly and fabrication occupations.

Careful quality control is important throughout the assembly process, so assemblers look for faulty components and mistakes in the assembly process. They help to fix problems before more defective products are produced.

Source: U.S. Department of Labor, Bureau of Labor Statistics


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